IO-Link Master DR-8-PNIO

The IO-Link Master DR-8-PNIO provides eight IO-Link ports and two dedicated DIO ports featuring PROFINET IO communication and dual Ethernet ports with screw terminal connections in a compact DIN rail design.

Part Number: 99592-0

Newer model available at 99673-6

Engineering Drawing

Download Specifications

• Eight port IO-Link Master to PROFINET IO with additional digital inputs on every port allowing for a possible 10 DI ports with the two dedicated DI/DO ports
• PROFINET Certification
• Screw terminal connectors for IO-Link, Power, and Digital IO
• IP20 DIN rail mount enclosure
• Dual Ethernet ports
• Additional digital input on every port
• MultiLink™ – Simultaneously provides IO-Link device access to multiple controllers
• PLC access to IO-Link ISDU blocks without complex programming
• PROFINET Certification
• GDSML files
• Supports OPC UA
• Powerful web GUI for configuration and diagnostics, including: IO-Link device management using the IO-Link device manufacturers IODD file for easy device configuration, Automatic data storage (upload and download), Manual data storage (upload and download), Device validation, and Data validation.
• Works with PortVision DX - a discovery management application
• LEDs for device, network, and port status
• Wide operating temperature (-40° to +70°C)
• IO-Link V1.0 and V1.1 compatibility
• IO-Link COM1, COM2 and COM3 (230K baud rate) support

Comtrol’s IO-Link Master combines the benefits of the IO-Link standard with the PROFINET IO and Modbus TCP protocols. The IO-Link Master effectively shields the PLC programmers from the IO-Link complexities by handling those complexities itself. The result is simplified PROFINET IO and Modbus TCP interfaces, which decreases system development time and installation efforts.

The IO-Link Master easily installs on a standard DIN rail and incorporates two Fast Ethernet ports, eight pluggable/removable screw terminal IO-Link ports. This product is designed with industrial grade components and redundant power inputs to make it exceptionally reliable for critical applications. The IO-Link Master is easily integrated into a system network and is compatible with existing and new industrial Ethernet environments.

• IO-Link Master DR-8-PNIO
• Quick Start card

• Network Interfaces10/100BASE-TX
• EnclosurePolyamide, UL94V-0
• Ingress Protection RatingIP20
• Installation and Grounding MethodDIN Rail
• Connectors (IO-Link, DIO, PWR)Screw Terminal Blocks
• Connection MethodScrew Terminals
• Connectors (Ethernet)RJ45
• Network ProtocolsPROFINET IO & Modbus TCP
• Channels8 x IO-Link / Digital I/O (configurable)
  2 x Additional Digital I/O (configurable)
  10 x Digital Input DI (Pin 3)
  2 x Ethernet
• LED IndicatorsPower, Module Status, Network Status, IO-Link, DI, DIO States, and Ethernet Port Status
• Dimensions (L x W x H)1.78” x 4.13” x 4.5”
  45 mm x 105 mm x 114 mm
• Product Weight10 oz
  285 g

• DC Input Voltage Range18 VDC – 30 VDC
• Current Consumption with sensors4.3 A max. at 24VDC
• Current Consumption (system electronics)100 mA at 24VDC
• Power Consumption (system electronics)2.4 W
• Power Input Connector2

• Operating Temperature-40°C to +70°C
• Storage Temperature-40°C to +85°C
• Operating Humidity (Non-Condensing)10% to 95%
• Storage Humidity (Non-Condensing)10% to 95%
• Shock / VibrationsEN60068-2-6
  EN60068-2-27
• Environmental / Mechanical ApprovalsIEC 61131-2
  IEC 60529

• Connector TypeRJ45
• Number of Ports2
• Ethernet Specification10/100BASE-TX
• Standards IEEE 802.3: 10BASE-T
  IEEE 802.3u: 100BASE-TX
• Auto-MD/MDI-XYes
• Auto-NegotiationYes
• Link Distance100 m
• Cable TypesUnshielded or Shielded twisted pair
• IPv4 AddressingYes

• Number of Connectors8 (PORT 1 – 8)
• Number of Channels8 x IO-Link / Digital I/O (configurable)
  8 x DI
• IO-Link VersionSupports V1.0 and V1.1
• Port PinoutPin 1 – L+
  Pin 2 – L-
  Pin 3 – DI
  Pin 4 – C/Q (configurable)
• Configurations per Port
  • Pin 4 (configurable):IO-Link
    DI (SIO mode)
    DO (SIO mode)
    
  • Pin 3: DI
• Output Current L+/L- (Pins 1 & 3)200 mA
• Output Current C/Q (Pin 4)200 mA
• Output Current per Master4 A (max.)
• IO-Link Mode Transfer Rates4.8K (COM1)
  38.4K (COM2)
  230.4K (COM3)
• Baud Rate RecognitionAutomatic
• Cable Length20 m (max.)

• Input CharacteristicsIEC 61131-2 Type 1 and Type 3 Compliant
• Sensor supply current (L+/L-)200 mA
• Sensor Supply current per Master2 A (max.)
• Input ThresholdHigh: 10.5 – 13.0V
  Low: 8.0 – 11.5V
• Cable length (max.)30 m

• Typical Output Voltage 24 VDC
• Output Current (max.)200 mA
• Output Current per Master2 A (max.)
• ProtectionOverload and short circuit protection
• Output FunctionPNP/NPN (Push-Pull)
• Cable length (maximum)30 m

• Number of Channels10
• Input CharacteristicsIEC 61131-2 Type 1 and Type 3 Compliant
• Typical Input Current3 mA
• Input ThresholdHigh: 6.8 – 8.0V< br/>Low: 5.2 – 6.4V
• Reverse Polarity ProtectedYes (-40V to +40V)
• Cable length (maximum)30 m

• Number of Connectors2
• Number of Channels 2 x DI/DO (configurable)s< br/>2 x DI
• Configurations per port DI/DO (configurable) = 1< br/>DI = 1
• Port PinoutPin 1 – L+
  Pin 2 – L-< br/>Pin 3 – DI< br/>Pin 4 – DIO
• Output Current L+/L- (Pins 1 & 3)200 mA (max.)
• Cable Length (Maximum)30 m

• Typical Output Voltage 24 VDC
• Output Load Current (max.)200mA
• Total Output Current per Master2 A (max.)
• Lamp Load (max.)4W
• ProtectionOverload and short circuit protection
• Output FunctionPNP/NPN (Push-Pull)
• Cable length (maximum)30 m

• Input CharacteristicsIEC 61131-2 Type 1 and Type 3 Compliant
• Sensor supply current (L+/L-)200 mA
• DI Input ThresholdHigh: 10.5 – 13.0V
  Low: 8.0 – 11.5V
• Cable length (max.) 30 m

• Web Page ConfigurationPROFINET IO Device Name
  IOL_CALL Function Block Timeout (1-20)
• DiagnosticsYes
• GSD FilesYes
• DiagnosticsYes

• Supported Controllers (Modbus TCP Masters)PLC
  HMI
  SCADA
  OPC Server
• Supported ClientsAny Modbus TCP Client
  Applications on phones/tables
• Web Page ConfigurationPort configuration for ISDU Response Timeout, Process Data, and Transfer Mode.
• DiagnosticsYes

• ConfigurationEmbedded web interface, IO-Link, PROFINET IO, and Modbus TCP
• Data StorageAutomatic or Manual - Upload and/or Download
• Device ValidationYes
• Data ValidationYes
• DiagnosticsIO-Link, PROFINET IO, and Modbus TCP
• Powerful Web Interface
  • Provides the following capabilities:Firmware upgradable
    Password protected with Admin, Operator, and User accounts
    ISDU batch handling
    Load IODD files to configure the IO-Link device
    IODD Handler parses xml files making them readable and configurable
    Save/Load Configuration Files
    Log files
• Upgradable FirmwareYes (Web page or using PortVision DX)
• Remote ParameterizationYes
• Mobile App SupportSimplify monitoring of control system Process and Service Data using simple standard clients available for free in Google Play and Apple App Store

• Packaged Shipping Weight1.1 lbs.
  482 g
• Package Dimensions (L x W x H)5.7” x 5.7 ” x 3.4”
  145mm x 145mm x 86.4mm
• UPC Code7-56727-99592-0
• Country of OriginUSA
• ECCN5A992
• Schedule B Number8517.62.0050

• ImmunityEuropean Standard EN 61000-6-2
  International Standard IEC 61000-6-2
  • EN/IEC 61131-2 and EN/IEC 61131-9IEC 1000-4-2/EN 61000-4-2: Electrostatic Discharge (ESD)
    IEC 1000-4-3/EN 61000-4-3: Radiated, Radio-Frequency (RF)
    IEC 1000-4-4/EN 61000-4-4: Fast Transient/Burst
    IEC 1000-4-5/EN 61000-4-5: Surge
    IEC 1000-4-6/EN 61000-4-6: Conducted disturbance
    IEC 1000-4-8/EN 61000-4-8: Magnetic field
    IEC 1000-4-11/EN 61000-4-11: Dips and Voltage Variations
• EmissionEuropean Standard EN 61000-6-4
  International Standard IEC 61000-6-4
  AS/NZS CISPR-11
  • FCC Part15 Subpart B Class A limit
  Canadian EMC requirements ICES-001
• SafetyCSA C22.2 No. 61010-1-12 / CSA C22.2 No. 61010-1-201
  UL 61010-1 / UL 61010-1-201
  UL File # E360395
• VibrationEN 60068-2-6/ IEC 60068-2-6
• Mechanical ShockEN 60068-2-27/ IEC 60068-2-27
• Environmental / Mechanical Test ApprovalsIEC 61131-2
  IEC 60529
• Ingress Protection RatingIngress Protection rating IP20 (IEC 60529)
• OtherThe components of this product comply with the requirements of the EMC/EMI Directive 2014/30/EU, Directive 2011/65/EU on the Restriction of the use of certain Hazardous Substances (RoHS2).
• Regulatory Approval Symbols

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